{"id":4360,"date":"2026-07-13T12:10:57","date_gmt":"2026-07-13T10:10:57","guid":{"rendered":"https:\/\/polymeca.testkopie.dev\/?p=4360"},"modified":"2026-07-13T13:50:53","modified_gmt":"2026-07-13T11:50:53","slug":"case-study-leica-ts20","status":"publish","type":"post","link":"https:\/\/polymeca.testkopie.dev\/en\/how-polymeca-contributed-to-the-successful-series-launch-of-the-leica-ts20-with-a-high-precision-milled-part\/","title":{"rendered":"How Polymeca contributed to the successful series launch of the Leica TS20 with a high-precision milled part."},"content":{"rendered":"<div class=\"field-blocks-section  \" ><div class=\"container simple-text-section-wrapper\">\n    <p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-4118 size-full\" src=\"https:\/\/polymeca.testkopie.dev\/wp-content\/uploads\/2026\/05\/polymeca_case-study_1.jpg\" alt=\"\" width=\"736\" height=\"460\" srcset=\"https:\/\/polymeca.testkopie.dev\/wp-content\/uploads\/2026\/05\/polymeca_case-study_1.jpg 736w, https:\/\/polymeca.testkopie.dev\/wp-content\/uploads\/2026\/05\/polymeca_case-study_1-300x188.jpg 300w\" sizes=\"auto, (max-width: 736px) 100vw, 736px\" \/><\/p>\n<\/div><div class=\"container simple-text-section-wrapper\">\n    <p><strong>For the new Leica TS20 Robotic Totalstation, Leica Geosystems needed a high-precision telescope body as a milled part made of die-cast aluminium. The delicate, thin-walled component poses high demands in terms of tolerances, surface roughness and reproducibility.<\/strong><\/p>\n<p><strong>Within approximately ten weeks, Polymeca developed the manufacturing and measurement process, built new clamping fixtures, and delivered the first components on schedule.<\/strong><\/p>\n<\/div><div class=\"container simple-text-section-wrapper\">\n    <h2>Project results at a glance<\/h2>\n<ul>\n<li>Series production of the Leica TS20 secured<\/li>\n<li>Reliable supply established within a short time<\/li>\n<li>Consistent quality achieved with tight tolerances<\/li>\n<li>Technical co-ordination between development, milling technology and measurement technology simplified<\/li>\n<li>Traceability of each component integrated via data matrix code<\/li>\n<\/ul>\n<\/div><div class=\"container simple-text-section-wrapper\">\n    <h2>Initial situation and challenges<\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-4121 size-full\" src=\"https:\/\/polymeca.testkopie.dev\/wp-content\/uploads\/2026\/05\/polymeca_case-study_2.jpg\" alt=\"\" width=\"736\" height=\"460\" srcset=\"https:\/\/polymeca.testkopie.dev\/wp-content\/uploads\/2026\/05\/polymeca_case-study_2.jpg 736w, https:\/\/polymeca.testkopie.dev\/wp-content\/uploads\/2026\/05\/polymeca_case-study_2-300x188.jpg 300w\" sizes=\"auto, (max-width: 736px) 100vw, 736px\" \/><\/p>\n<p>The Leica TS20 is a modern, robotic total station for cadastral, engineering and construction surveying. Leica Geosystems required a die-cast aluminium telescope body for this system, manufactured to reproducible series production quality.<\/p>\n<p>The technical challenge lay in combining several requirements. The component is thin-walled and delicate. At the same time, tight tolerances and defined surface roughness had to be maintained.<\/p>\n<ul>\n<li>Diameter tolerances in the \u00b5m range<\/li>\n<li>Form and position tolerances in the \u00b5m range<\/li>\n<li>The highest surface quality in sealing and functional areas<\/li>\n<\/ul>\n<p>Approximately ten weeks were available from project start to delivery of the first components. During this time, Polymeca implemented all the key steps:<\/p>\n<ul>\n<li>Programming<\/li>\n<li>Fixture design and fixture construction<\/li>\n<li>Ramp-up<\/li>\n<li>Measuring programmes<\/li>\n<li>Sampling<\/li>\n<li>Manufacturing<\/li>\n<li>EMPB<\/li>\n<\/ul>\n<\/div><div class=\"container swiper-section-wrapper\">\n    \n            <div class=\"swiper-slider-container testimonial-swiper-container has-single-slide\">\n            <!-- Swiper -->\n            <div class=\"swiper testimonial-swiper custom-swiper\">\n                <div class=\"swiper-wrapper\">\n                                            <div class=\"swiper-slide\">\n                            <div class=\"swiper-item\">\n                                <div class=\"testimonial-rating\">\n                                                                            <span style=\"color: inherit;\">\u2605<\/span>\n                                                                            <span style=\"color: inherit;\">\u2605<\/span>\n                                                                            <span style=\"color: inherit;\">\u2605<\/span>\n                                                                            <span style=\"color: inherit;\">\u2605<\/span>\n                                                                            <span style=\"color: inherit;\">\u2605<\/span>\n                                                                    <\/div>\n                                <h3 class=\"author-name\">Hanspeter Lenherr<\/h3>\n                                <div class=\"author-position\">Senior Procurement Manager<\/div>\n                                <div class=\"author-company\">Leica Geosystems AG<\/div>\n                                <div class=\"testimonial-content\"><p>\u00abPolymeca established a stable supply chain within a short time. Thanks to this expert support, we were able to meet our project timeline\u00bb<\/p>\n<\/div>\n                            <\/div>\n                        <\/div>\n                                    <\/div>\n            <\/div>\n\n            <!-- Navigation arrows -->\n            <div class=\"custom-swiper-button-prev\">\n                <svg viewBox=\"0 0 16 16\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" version=\"1.1\" fill=\"none\" stroke=\"#ff0033\" stroke-linecap=\"round\" stroke-linejoin=\"round\" stroke-width=\"0.8480000000000001\">\n                    <g stroke-width=\"0\"><\/g>\n                    <g stroke-linecap=\"round\" stroke-linejoin=\"round\"><\/g>\n                    <g>\n                        <path d=\"m7.25 3.25-4.5 4.5 4.5 4.5m6-4.5H2.75\"><\/path>\n                    <\/g>\n                <\/svg>\n            <\/div>\n            <div class=\"custom-swiper-button-next\">\n                <svg viewBox=\"0 0 16 16\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" version=\"1.1\" fill=\"none\" stroke=\"#ff0033\" stroke-linecap=\"round\" stroke-linejoin=\"round\" stroke-width=\"0.8480000000000001\">\n                    <g stroke-width=\"0\"><\/g>\n                    <g stroke-linecap=\"round\" stroke-linejoin=\"round\"><\/g>\n                    <g>\n                        <path d=\"m8.75 3.25 4.5 4.5-4.5 4.5m-6-4.5h10.5\"><\/path>\n                    <\/g>\n                <\/svg>\n            <\/div>\n        <\/div>\n    <\/div><div class=\"container simple-text-section-wrapper\">\n    <h2>The solution: Manufacturing and measuring process from a single source<\/h2>\n<p>Polymeca developed a co-ordinated process combining engineering, milling technology, measurement technology and surface technology. The synergy of the individual steps was crucial, from early technical adjustments and clamping fixtures to the testing and traceability of each component.<\/p>\n<\/div><div class=\"container simple-text-section-wrapper\">\n    <h3>Close collaboration with Leica Geosystems<\/h3>\n<p>At the start of the project, Leica Geosystems and Polymeca jointly agreed on the key points:<\/p>\n<ul>\n<li>Functional areas<\/li>\n<li>Component drawings<\/li>\n<li>Measurement methodology<\/li>\n<li>Interfaces optimised for manufacturing and measurement technology<\/li>\n<\/ul>\n<p>This created a robust basis for manufacturing, measurement and the series production process.<\/p>\n<\/div><div class=\"container swiper-section-wrapper\">\n    \n            <div class=\"swiper-slider-container testimonial-swiper-container has-single-slide\">\n            <!-- Swiper -->\n            <div class=\"swiper testimonial-swiper custom-swiper\">\n                <div class=\"swiper-wrapper\">\n                                            <div class=\"swiper-slide\">\n                            <div class=\"swiper-item\">\n                                <div class=\"testimonial-rating\">\n                                                                            <span style=\"color: inherit;\">\u2605<\/span>\n                                                                            <span style=\"color: inherit;\">\u2605<\/span>\n                                                                            <span style=\"color: inherit;\">\u2605<\/span>\n                                                                            <span style=\"color: inherit;\">\u2605<\/span>\n                                                                            <span style=\"color: inherit;\">\u2605<\/span>\n                                                                    <\/div>\n                                <h3 class=\"author-name\">Tobias Maul<\/h3>\n                                <div class=\"author-position\">Senior Engineer Mechanics & Optics<\/div>\n                                <div class=\"author-company\">Leica Geosystems AG<\/div>\n                                <div class=\"testimonial-content\"><p>\u00abThe close collaboration between R&amp;D, milling technology and measurement technology at the beginning of the project was particularly impressive\u00bb<\/p>\n<\/div>\n                            <\/div>\n                        <\/div>\n                                    <\/div>\n            <\/div>\n\n            <!-- Navigation arrows -->\n            <div class=\"custom-swiper-button-prev\">\n                <svg viewBox=\"0 0 16 16\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" version=\"1.1\" fill=\"none\" stroke=\"#ff0033\" stroke-linecap=\"round\" stroke-linejoin=\"round\" stroke-width=\"0.8480000000000001\">\n                    <g stroke-width=\"0\"><\/g>\n                    <g stroke-linecap=\"round\" stroke-linejoin=\"round\"><\/g>\n                    <g>\n                        <path d=\"m7.25 3.25-4.5 4.5 4.5 4.5m6-4.5H2.75\"><\/path>\n                    <\/g>\n                <\/svg>\n            <\/div>\n            <div class=\"custom-swiper-button-next\">\n                <svg viewBox=\"0 0 16 16\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" version=\"1.1\" fill=\"none\" stroke=\"#ff0033\" stroke-linecap=\"round\" stroke-linejoin=\"round\" stroke-width=\"0.8480000000000001\">\n                    <g stroke-width=\"0\"><\/g>\n                    <g stroke-linecap=\"round\" stroke-linejoin=\"round\"><\/g>\n                    <g>\n                        <path d=\"m8.75 3.25 4.5 4.5-4.5 4.5m-6-4.5h10.5\"><\/path>\n                    <\/g>\n                <\/svg>\n            <\/div>\n        <\/div>\n    <\/div><div class=\"container simple-text-section-wrapper\">\n    <h3>Fixture construction in our own prototype shop<\/h3>\n<p>Polymeca developed new clamping devices for milling and measurement technology. The focus was on adapter plates with high repeatability, enabling reliable clamping and reproducible machining of raw castings.<\/p>\n<p>Fixture construction in their own prototype shop reduced lead times and allowed for rapid adjustments during the project. This proved to be a crucial success factor, especially given the tight timeframe before series production began.<\/p>\n<\/div><div class=\"container simple-text-section-wrapper\">\n    <h3>5-axis machining in only two clamping positions<\/h3>\n<p>The machining was performed on a Hermle 5-axis milling machine with a high-precision package. This enabled Polymeca to machine the component on all six sides in just two clamping operations.<\/p>\n<p>Zero point detection was performed directly on the machine using an integrated touch probe system. The integrated temperature compensation also ensured stable machining results. This allowed the required accuracy to be maintained reproducibly, even with larger production runs.<\/p>\n<\/div><div class=\"container simple-text-section-wrapper\">\n    <h3><strong>Measurement on a measuring robot and SPC evaluation<\/strong><\/h3>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-4128 size-full\" src=\"https:\/\/polymeca.testkopie.dev\/wp-content\/uploads\/2026\/05\/polymeca_case-study_3.jpg\" alt=\"\" width=\"736\" height=\"460\" srcset=\"https:\/\/polymeca.testkopie.dev\/wp-content\/uploads\/2026\/05\/polymeca_case-study_3.jpg 736w, https:\/\/polymeca.testkopie.dev\/wp-content\/uploads\/2026\/05\/polymeca_case-study_3-300x188.jpg 300w\" sizes=\"auto, (max-width: 736px) 100vw, 736px\" \/><\/p>\n<p>Quality inspection was performed on a Leitz Sirio XI measuring robot with a pallet feeding system. The measuring room is climate-controlled and meets Class 4 standards. Thanks to the measuring robot, production staff can perform quality inspections independently in the measuring room.<\/p>\n<p>The first 100 units underwent SPC analysis. This confirmed process reliability and provided the basis for series production.<\/p>\n<\/div><div class=\"container simple-text-section-wrapper\">\n    <h3>Surface technology and traceability<\/h3>\n<p>After milling, Polymeca passivated the milled surfaces using its own surface technology. This process step also remained in-house.<\/p>\n<p>For complete traceability, each component was assigned a data matrix code. Laser engraving was performed directly onto the anodised aluminium surface. This allows each component to be uniquely identified and traced.<\/p>\n<\/div><div class=\"container simple-text-section-wrapper\">\n    <h2>Results and added value created<\/h2>\n<p>The results are reflected in concrete project data:<\/p>\n<ul>\n<li>First components delivered on schedule<\/li>\n<li>Approximately ten weeks from project start to delivery<\/li>\n<li>Required diameter, form and position tolerances achieved<\/li>\n<li>SPC evaluation performed on the first 100 units<\/li>\n<li>Production has maintained consistent series quality since<\/li>\n<\/ul>\n<p>For Leica Geosystems, this meant less project risk, reliable availability of components and consistent quality with tight tolerances.<\/p>\n<\/div><div class=\"container swiper-section-wrapper\">\n    \n            <div class=\"swiper-slider-container testimonial-swiper-container has-single-slide\">\n            <!-- Swiper -->\n            <div class=\"swiper testimonial-swiper custom-swiper\">\n                <div class=\"swiper-wrapper\">\n                                            <div class=\"swiper-slide\">\n                            <div class=\"swiper-item\">\n                                <div class=\"testimonial-rating\">\n                                                                            <span style=\"color: inherit;\">\u2605<\/span>\n                                                                            <span style=\"color: inherit;\">\u2605<\/span>\n                                                                            <span style=\"color: inherit;\">\u2605<\/span>\n                                                                            <span style=\"color: inherit;\">\u2605<\/span>\n                                                                            <span style=\"color: inherit;\">\u2605<\/span>\n                                                                    <\/div>\n                                <h3 class=\"author-name\">Tobias Maul<\/h3>\n                                <div class=\"author-position\">Senior Engineer Mechanics & Optics<\/div>\n                                <div class=\"author-company\">Leica Geosystems AG<\/div>\n                                <div class=\"testimonial-content\"><p style=\"text-align: left;\">\u00abThe rapid availability of components and the consistent quality were crucial for us\u00bb<\/p>\n<\/div>\n                            <\/div>\n                        <\/div>\n                                    <\/div>\n            <\/div>\n\n            <!-- Navigation arrows -->\n            <div class=\"custom-swiper-button-prev\">\n                <svg viewBox=\"0 0 16 16\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" version=\"1.1\" fill=\"none\" stroke=\"#ff0033\" stroke-linecap=\"round\" stroke-linejoin=\"round\" stroke-width=\"0.8480000000000001\">\n                    <g stroke-width=\"0\"><\/g>\n                    <g stroke-linecap=\"round\" stroke-linejoin=\"round\"><\/g>\n                    <g>\n                        <path d=\"m7.25 3.25-4.5 4.5 4.5 4.5m6-4.5H2.75\"><\/path>\n                    <\/g>\n                <\/svg>\n            <\/div>\n            <div class=\"custom-swiper-button-next\">\n                <svg viewBox=\"0 0 16 16\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" version=\"1.1\" fill=\"none\" stroke=\"#ff0033\" stroke-linecap=\"round\" stroke-linejoin=\"round\" stroke-width=\"0.8480000000000001\">\n                    <g stroke-width=\"0\"><\/g>\n                    <g stroke-linecap=\"round\" stroke-linejoin=\"round\"><\/g>\n                    <g>\n                        <path d=\"m8.75 3.25 4.5 4.5-4.5 4.5m-6-4.5h10.5\"><\/path>\n                    <\/g>\n                <\/svg>\n            <\/div>\n        <\/div>\n    <\/div><div class=\"container introduction-consultant-box-section-wrapper \n\">\n\t\t\t<div class=\"description-wrapper\">\n\t\t\t<div class=\"details-section\"><h2>Your added value with Polymeca<\/h2>\n<p>Are you planning a component with tight tolerances, complex geometry or a demanding deadline? Polymeca reviews your requirements, develops the appropriate manufacturing and measurement process and supports you until stable series production is achieved.<\/p>\n<\/div>\n\t\t<\/div>\n\t\n\t<div class=\"consultant-wrapper\">\n\t\t<div class=\"title-section\">Your personal contact person<\/div>\n\t\t<div class=\"consultant-section\">\n\t\t\t\t\t\t\t\t\t\t<div class=\"consultant-image\">\n\t\t\t\t\t<img decoding=\"async\" src=\"https:\/\/polymeca.testkopie.dev\/wp-content\/uploads\/2026\/02\/Pascal_Frei_Web_350x350px.jpg\" alt=\"Pascal Frei\">\n\t\t\t\t<\/div>\n\t\t\t\t\t\t<div class=\"consultant-info\">\n\t\t\t\t\t\t\t\t\t<div class=\"consultant-name\">Pascal Frei<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"consultant-position\">Dept. Manager Sales &amp; Project Management<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"consultant-phone\">+41 71 727 37 72<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"consultant-phone\">+41 79 775 46 45<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"consultant-email\"><a href=\"mailto:pascal.frei@polymeca.com\">pascal.frei@polymeca.com<\/a><\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t<\/div>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>The case study shows how Polymeca developed a stable manufacturing and measuring process for Leica Geosystems within approximately ten weeks, thereby making an important contribution to the successful series launch of the Leica TS20.<\/p>\n","protected":false},"author":4,"featured_media":4118,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[60],"tags":[],"class_list":["post-4360","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-study"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.4 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Case study for Leica TS20: Contribution to the series launch<\/title>\n<meta name=\"description\" content=\"How Polymeca contributed to the successful series launch of the Leica TS20 with a milled part, a stable manufacturing and measuring process and consistent quality.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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