Additional processes expand our surface technology to clean, prepare, rework, mark or repair precision components. Co-ordinated pre- and post-treatments reduce interfaces and ensure stable processes.
The most important points
- Ultrasonic cleaning for ultra-clean component surfaces
- Barrel finishing and blasting used as pre-treatment before coating
- Laser processing, pad printing and pad galvanising
Additional processes in surface technology at Polymeca
Additional processes are used wherever there are additional requirements for cleanliness, surface quality or marking. They create defined starting conditions for subsequent coatings or enhance the function of already treated components.
At Polymeca, we strategically integrate these processes into existing manufacturing and coating processes. This reduces external interfaces, and the process chain remains clear and stable.
Our additional processes support both the preparation of precision components and their post-processing and marking. This results in co-ordinated process flows with reproducible results in series production.
Cleaning and component preparation
Pristine surfaces are the absolute foundation for stable coating processes. With precisely tailored cleaning methods, we reliably remove oils, particles and residues from manufacturing. This creates a defined baseline for subsequent processes such as coating, painting or assembly.
Ultrasonic cleaning
- Cleaning in various systems and processes
- Cleaning according to customer-specific standards
- Vacuum packaging and labelling possible
Mechanical surface treatment
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Additional mechanical processes are used for deburring components and for the targeted improvement of surface quality. These processes create defined surfaces and support decorative or functional requirements..
Barrel finishing
- Deburring of steel, non-ferrous metals and aluminium
- Homogenisation of fine machining traces
- Improving surface quality before coating processes
Blasting
- Corundum
- Glass beads
- Silicon carbide
- Further materials available upon request
Label and process functionally
For unambiguous identification or targeted functional adjustments, we process components using precise laser and printing methods.
Laser processing
- Partially and reliably remove anodised or paint layers
- Targeted production of conductivity
- Avoid covering or masking
- Save on mechanical post-processing
- Create precise and detailed contours
Laser marking
- Serial numbers
- Logos and nameplates
- Machine-readable QR codes or Data Matrix codes
Pad printing
- Indirect gravure printing process for technical components
- Versatile printing applications on different base materials
- Economical labelling for series products
Repair and restore
In many cases, coatings or metallic surfaces can be repaired in a targeted manner. This process enables the targeted restoration of functional surfaces without having to recoat the entire component.
Pad galvanising
- Repair of wear points or damaged coatings
- Can be carried out at Polymeca or on-site
- Economical alternative to complete recoating
«Additional processes often determine whether a surface functions reliably in later use. We tailor cleaning, pre-treatment, marking and post-processing specifically to the component and the subsequent process.»
Christian Zürn
Clarify technical feasibility and suitability for series production
Frequently asked questions about additional processes
Precision mechanics
Upon request, mechanical processing for high-precision manufacturing of your components can be carried out prior to surface treatment. With our core competencies in mechanical manufacturing, we meet your requirements for precision, quality and process reliability.
Further expertise in surface technology
Anodising
Passivation
Electroplating
Powder Coating